The thermoset composite industry is experiencing a wave of innovation, driven by advancements in material science, sustainability initiatives, and evolving market demands.
As 2025 kicks off, those involved with advanced engineering plastics (distributors, fabricators, manufacturers, and OEMs) are keeping a close watch on these developments, recognizing their potential to reshape their product and project landscape. Even for companies that may not yet be directly involved in these emerging trends, staying informed is crucial for strategic growth and positioning.
At Atlas Fibre, we understand the importance of staying ahead of the curve. As the leading supplier of thermosets in North America, we continue to monitor the trends and key advancements, ensuring that our inventory and capabilities evolve to meet the changing needs of our customers.
Whether you’re sourcing high-strength NEMA-certified laminates or exploring alternative composites, our vertically integrated supply chain ensures that quality and availability remain unmatched. In business since 1957, Atlas Fibre sits at the intersection of material science and manufacturing, which provides us a unique perspective on the trends shaping the landscape of advanced engineering plastics. Here are just some of the topics we’re watching.
Growth in High-Temperature and High-Strength Applications
Industries such as aerospace, automotive, and energy are driving demand for thermoset composites capable of withstanding extreme temperatures and pressures. Advanced formulations that maintain their integrity under harsh conditions are becoming increasingly critical opening up new market opportunities. Atlas Fibre has long supplied materials that excel in demanding environments, reinforcing our reputation as a trusted provider for high-performance applications. And we don’t expect that to change.
Advancements in Automation and Digital Fabrication
The integration of automation and digital technologies in composite fabrication is streamlining production and improving quality control. This shift not only enhances efficiency but also allows for greater customization and precision in composite part production. At Atlas Fibre, our state-of-the-art machining capabilities ensure that we can meet tight tolerances and complex specifications, providing customers with components that meet the highest standards. Learn more about some of the equipment in the Atlas Fibre facility.
The Rise of Composite 3D Printing
While thermoplastic composites have dominated the additive manufacturing space, thermoset composites could also start making their mark. New technologies are enabling the 3D printing of thermoset materials, allowing for complex geometries and rapid prototyping. Atlas Fibre is closely monitoring this space, recognizing the potential to incorporate these advancements into our operations as the technology matures. While we’re likely decades away from mass adoption, it’s an area worth keeping tabs on.
Expansion into New Markets and Applications
Thermoset composites are finding their way into new sectors, including renewable energy, infrastructure, and even medical devices. This diversification is creating opportunities for distributors to expand their offerings. Atlas Fibre is actively exploring new markets to ensure we stay aligned with emerging industry needs, broadening the applications for our materials and fabrication expertise.
Enhanced Material Performance Through Hybrid Composites
Hybrid composites, which combine thermoset and thermoplastic materials, are gaining traction for their superior performance characteristics. These materials offer the best of both worlds —combining durability and heat resistance with flexibility and toughness. Atlas Fibre is well-positioned to help customers navigate the benefits of hybrid composites when the time comes, providing material solutions that fit their exact specifications.
Supply Chain Resilience and Localization
The challenges of the global supply chain have prompted a shift toward localized manufacturing and distribution networks. Distributors are increasingly looking to source materials domestically to mitigate risks and ensure reliable supply. Atlas Fibre’s vertically integrated supply chain and domestic production facilities enable us to provide reliable, timely deliveries, helping our customers reduce lead times and avoid disruptions.
While many of these trends are still emerging, their influence on the thermoset composite industry is undeniable. Distributors who stay informed and adaptable will be well-positioned to capitalize on new opportunities as they arise. At Atlas Fibre, we remain committed to supporting our customers through these changes, providing high-quality materials, reliable supply chains, and expert guidance.
Whether or not your company is actively engaging with these trends today, understanding the direction the industry is heading can inform smarter business decisions and lay the groundwork for future success.