Discover why components and parts machined from thermoset composite laminate materials including G-10 are ideal for today's high-intensity drilling applications.
Composite frac plugs are tools used in the hydraulic fracturing (fracking) process to isolate different zones within a wellbore. This isolation allows for the targeted stimulation of specific sections of the well to optimize the extraction of oil and gas.
Atlas Fibre has the materials, capability and capacity to manufacturer traditional composite frac plug components made from lightweight materials such as glass-reinforced epoxy and other engineered plastics, providing high-pressure seals designed to achieve easier drill-out compared to cast iron or aluminum plugs.
Keep reading to discover why today’s mining operations choose Atlas Fibre’s material and machining expertise:
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Thermoset composites are integral to the functionality of frac plugs in several ways. They are used for the sealing elements, ensuring a secure and leak-proof barrier during the fracturing process. Additionally, these materials are employed to create the slips, or gripping elements, which provide a reliable anchoring mechanism to hold the plug in place within the wellbore. The main body of the frac plug can also be constructed from thermoset composites, capitalizing on their high strength, temperature resistance, and chemical stability. By leveraging these unique properties, thermoset composite materials enable frac plugs to achieve superior performance, reliability, and cost-effectiveness in demanding oil and gas applications.
Composite materials have a low specific gravity compared to metals, making frac plugs made with these materials lighter than traditional metal plugs.
Composite frac plugs made with fiberglass can perform well in high-temperature environments – up to 350F.
Glass epoxies offer high resistance to chemical degradation, making them ideal for various wellbore conditions.
Thermosets materials provide high-strength, essential for maintaining structural integrity under extreme pressures.
Glass epoxy materials can be precisely machined into complex shapes to enhance performance and efficiency.
Get in touch with Atlas Fibre to learn more about our thermoset composites and how these materials can be used in critical mining operations.
