Transform Parts Production

Various types of pump vanes

Streamline the Path to Peak Efficiency

Achieve Just-in-Time Excellence with Atlas Fibre Batch-Plus-One Manufacturing

Start unlocking consistent, high-quality production with minimal delays, quick turnarounds, real-time transparency, and flexible demand response – available only with Atlas Fibre.

One-Side Flat Service for Atlas Fibre Fabricators

Batch-Plus-One is a production methodology used by Atlas Fibre that is designed to maximize efficiency, minimize waste, and provide flexibility throughout the manufacturing process for customers.

Designed for Performance

By relying on repeat production, Batch-Plus-One manufacturing allows for additional, smaller batch runs to be seamlessly integrated into ongoing operations. 

Minimizing manufacturing-related supply chain disruptions ensures timely, high-quality deliveries and predictable production schedules.

The Batch-Plus-One Advantage for OEMs

Immediate Lead Time & Cost Improvement

  • Drive Inventory Levels to Zero: Atlas Fibre achieves just-in-time order deliveries, with most shipments dispatched the same day.
  • No Cost-Penalty for Small Runs: Unit cost is decoupled from batch size – order any quantity, any time.
  • Guaranteed Savings: With a single set-up cost and manufacturer direct savings, cost reduction is immediate.

The Machines of Precision Fabrication

Explore the different machining and fabrication equipment and other automation and quality equipment in use at Atlas Fibre.

See the Equipment

Optimized for Productivity

Atlas Fibre’s vertical integration and highly automated production systems transform supply chains into offensive assets. This unique approach ensures the highest level of reliability, ensures competitive pricing, and delivers consistent results with every batch.

With a high-tech, 120,000 square foot US-based production and distribution center, the largest stock of thermoset materials in North America, and a dedicated team of specialists in composites and plastics, Atlas Fibre delivers project certainty.

The Batch-Plus-One Advantage for OEMs

Consistent, Reliable Production

  • Setup: Vericut-driven machine simulation and optimization​ to minimize setup and machining time using secure and auditable US-based Azure data storage.
  • Tool store​: Multiple copies of hundreds of RFID- barcoded and precisely racked milling, cutting, turning and grinding tools.
  • Material Store: Racked material management pallets of RFID barcoded composite raw materials.
  • Robot Pickers: Mobile robots automated using Fastems technology act as programmed to collect and deliver parts and material for consecutive batches to allow 72+ hour unattended machining.
  • Work Centers: Each advanced 3, 4,​ 5 axis milling, 5 axis dual-spindle turning with live tooling from Okuma can produce and subsequently quality-check any component completely unattended.

Committment to Quality

Keep engineering and product design teams focused on innovation. Never compromise on quality by leveraging a manufacturing process designed for repeat production and lossless demand flexibility.

Approach to Quality

Engineered for Excellence

To innovate without compromising on quality or timeliness, it’s critical to have access to a flexible, efficient manufacturing process like Atlas Fibre’s Batch Plus One Manufacturing.

The Batch-Plus-One Advantage for OEMs

End-to-End Efficiency and Quality

  • Hands-off automated 24/7 manufacturing: Part production is labor-independent after planning
  • Redundant tooling​ and machining centers​: Fast response to demand/orders​
  • All processes in a single facility: End-to-end prototype to inspection repeatability​

Transform Your Supply Chain

Streamline the path to peak efficiency; contact Atlas Fibre to learn more about Batch-Plus-One manufacturing and start transforming your supply chain today.

Contact Atlas Fibre